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Build-to-Print and Repair Services

Build-to-Print and Repair Services

Build-to-Print Service

Excelitas can support your build-to-print needs. Our Lean manufacturing can provide the low cost solution you desire, but with the high levels of quality and service required for your product. As power supply experts, Excelitas can offer you a better value than contract manufacturers. We provide full engineering support including proactively addressing obsolescence through our robust Diminishing Manufacturing Sources (DMS) process. Our expertise in supply chain management and our vertically integrated manufacturing will assure that we meet your delivery requirements with the shortest possible lead time.

Repair Services

Excelitas provides fast and reliable repair services, including military depot repair, for a large variety of power supplies and power systems regardless of the original manufacturer. Our dedicated repair team can respond quickly to get your vital equipment back in service with minimal downtime. With a fully staffed testing department, full engineering support, ISO 9001 and AS 9100 quality systems, and dedicated customer service representatives, you are assured the highest levels of service and quality.

Product Design and Development

  • High and low voltage power conversion
  • Forward, fly-back, resonant, half-bridge, synchronous rectification
  • Low to high power levels
  • High density packaging (> 100 Watts/in3)
  • Ultra-low noise
  • Low ripple, fast response, pulsed DC-DC power conversion
  • 3-phase AC-DC harmonic control
  • Precisely regulated outputs
  • Arc and fault control and management
  • Digital control and interface
  • Air, oil, and solid insulation systems
  • Magnetic design and fabrication
  • High efficiency power conversion
  • Harsh and unique environments
  • System integration
  • Program management and risk reduction
  • Electrical simulation and analysis
  • Schematic capture and layout
  • Finite element analysis
  • Mechanical design

Manufacturing, Test and Quality

  • Quality: AS 9100, ISO 9001, and ISO 14001
  • Commercial aircraft electrical standards: DO 160
  • Solder and workmanship: J-STD 001, IPC 610
  • ESD controls: Mil-STD 1686, ANSI/ESD S20.20
  • RoHS and WEEE conformance
  • Continuous improvement: Lean, Six Sigma
  • ERP/MRP driven manufacturing processes
  • Global sourcing
  • PWB manufacturing; through-hole and surface mount technology (SMT)
  • Pick and place PCB population
  • Automated test and full ESS screening
  • Oil tank assembly clean room; vacuum chamber and volks oil filtering/processing
  • Encapsulation clean room
  • In-house transformer winding
  • Wave soldering